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Comparing Induction Hardening, Case Hardening

Reducing fleet consumption in the automotive industry or service-free lifetime operation of components in offshore oil rigs all depends on the quality of the components used.


The heat treatment - here the surface hardening - plays an important role for keeping geometrical dimensions as small as possible and boosting the component´s resistance to ever-increasing loads at the same time.
pdfComparing Induction Hardening, Case Hardening

SMS Elotherm do Brazil – first contact for localized induction tooling in South America

SMS Elotherm, the German induction system expert, and its Brazilian SMS Elotherm do Brazil have broadened their services to local customers by offering localized tooling from a dedicated induction tool shop.



"With this, we ensure a more rapid and low-cost supply of inductors and coils to customers at OEM quality" says Jose Machado Jr., General Manager SMS Elotherm do Brazil and adds: "Especially business partners in the Mercosur will directly profit from the extended range of products and services. We are now closer to the market and can respond more flexibly to customer demands".

The workshop is located centrally in the state of São Paulo, and thus close to many users of specialized induction tooling. "We at SMS Elotherm are constantly striving to improve our customer's machine availability and therefore, have developed most of our worldwide service locations to build original Elotherm-tooling" highlights Dirk M. Schibisch, Vice President Sales of SMS Elotherm. "With this important step for our Brazilian customers, we complete our existing range of services from new machine consulting, converter and machine services, localized spare parts packages and machine setup and commissioning" underlines Schibisch.

SMS Elotherm do Brazil is ready to offer new tooling and repairs for many industries from automotive and forge shops to tube welding or extrusion plants.

Please contact:

SMS Elotherm do Brazil
Alameda Rio Negro, 1.030,
Conj. 803
06454020
Barueri / SP / Brazil

General Manager
José Machado Jr.

Tel.: +55 11 41918181
Fax: +55 11 41918177

This email address is being protected from spambots. You need JavaScript enabled to view it.
www.sms-elotherm.com

Elotherm India moves to new office with EMG Automation India Pvt. Ltd.

Elotherm India

In Thane, India Elotherm India has shifted into new office to Lodha Supremus, Wagle Estate.

SMS Elotherm is the technology leader and competent partner worldwide for complex electro-thermal machines and systems. The company is the solution provider for a wide range of induction applications in Automotive, Forging, Metal and Tube industries.

SMS Elotherm is part of the SMS group, which is a group of companies internationally active in plant construction and mechanical engineering for steel and nonferrous metals industry.

 

In India, Elotherm has installed more than 60 machines and is now operating under the egis of EMG Automation India Pvt. Ltd., Thane. Elotherm has Sales, Service Sales & Service activities been taken care of from India office for its eminent Indian customers. The Indian extended arm of SMS Elotherm supports with regular service and maintenance of the existing machines and supply of regular spares along with the support to assist its customer’s expansion plans for new machines to be installed in future. The sales team acts as local solution providers of SMS Elotherm for the customer's technical and commercial needs. The Indian office has been prompt enough to give instant service back up with no waiting time helping the customers achieve maximum production out of the installed machine.

"The near-site gives our customers great benefits, such as always-on contacts in the local language. In addition, spare parts can be delivered faster, "says Dirk Schibisch, Vice President (Sales & Marketing) of SMS Elotherm.

Elotherm India is a part of SMS Elotherm's international setup alongside Brazil, China, France, Mexico and the USA.

Change of the managing board at Elotherm

Hon.-Prof. Dr. Johann Rinnhofer

Dr. Andreas Seitzer, with the SMS Elotherm GmbH since 1998 and Managing Director since 2003, will leave the company at his own request in order to address himself to new tasks. Andreas Seitzer sustainably contributed to the successful growth of the company and was the driving force for many innovative induction applications.

His successor, Honorary Professor Dr. Johann Rinnhofer, has taken office March 1st, 2015. The Mechanical Engineer with Doctor's degree contributes a wide experience of thermoprocess technology and related plant engineering, which will give positive impetus for the further development of Elotherm. After leading positions within the Voest Alpine group, nationally and internationally, Rinnhofer served as Chairman of the Board at Maerz-Gautschi Industrieofenanlagen in Düsseldorf/ Germany and COO at Hochtemperatur Engineering Gruppe. From 2008 to 2012, Johann Rinnhofer was Chairman of the Managing Board at Otto Junker group, a manufacturer of high-grade castings, heat treatment as well as induction systems for the foundry and semi-finished product industries. After acting as a consultant and a Managing Director's position at Climax Portable Machining & Welding Systems, the 52-year-old was appointed for the Managing Board of SMS Elotherm. Johann Rinnhofer is honorary professor for Industrial Furnace Construction at the Montanuniversität Leoben in Austria.

Johann Rinnhofer is the spokesmen of the Managing Board and takes responsibility for Technical and Sales departments. The commercial managing director Martin Schulteis accounts for finance, HR and Project Execution.

We cordially thank Dr. Seitzer for many years of successful buildup of the company and wish success in the business to him as well as all the best and health on a personal note.

Dr. Rinnhofer shall start off on the right foot and have the right touch for the Elotherm induction business.

 

Premiere of the new EloScan

EloScan low resolutionTech Induction premiered the EloScan dual spindle induction hardening machine at the 2013 Heat Treat show in Indianapolis, Indiana (USA). A joint development of Tech Induction (USA) and its parent company, SMS Elotherm GmbH (Germany), the EloScan meets American market demands for a heavy duty version of SMS Elotherm’s EloFlex vertical hardening machines.

 

The base model EloScan simultaneously hardens two cylindrical workpieces, e.g. axle shafts or camshafts, up to a length of 1200 mm (48 inches) – easily upgradeable to 1500 mm (60 inches) and more – with a maximum spindle load of 450 kg (1000 lbs). The 300 kW converter is integrated with Allen Bradley controls, featuring an intuitive HMI to control and monitor the hardening process.

 

The system’s robust modular design combines a power supply, programmable scanner controls, quench and water recirculation system, and two heat stations on a common base frame. This compact integrated solution reduces floor space and overall assembly by about 30 % compared to conventional systems. Energy consumption is also significantly lower due to optimized electrical interconnections. Flexible standard modules allow the EloScan to be quickly and easily configured (and reconfigured if needed) according to changing requirements over the life of the system. “With lower investment costs and total costs of ownership, the EloScan will help customers compete now and in the future.” says Torsten Schaefer, Vice President Sales of Tech Induction. Moreover, the EloScan can operate as a standalone machine or as part of a fully automated cell.

 

Tech Induction has served North America with induction tooling, engineering, and aftermarket support for over 25 years. By joining SMS Elotherm in 2011, the firm can now offer a comprehensive line of locally supported, world-class induction technologies. The EloScan highlights SMS Elotherm’s global approach of developing subsidiaries into full-line induction OEMs. Engineered and manufactured at the Tech Induction plant near Detroit, the EloScan is ready for export to quality-oriented customers around the world.

Benteler places order for quench & temper line

2-2269-06 klein InternetBenteler Steel/Tube from Salzburg, Austria, has placed an order with SMS Elotherm, Germany, for a TemperLine for its planned seamless pipe plant in Shreveport, Louisiana, U.S.A.. With the construction of the new plant, the company is strengthening its presence in one of the most important growth markets of global oil and gas exploration. 

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New technical report: Forging

DIN EN ISO 50001 Technical reportDIN EN ISO 50001 - Opportunities for the international forging industry

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New technical report: converters and inductors

Technical report Titelbild hp 2 13Energy-efficient power supply for induction hardening and heating processes

 

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New technical report: induction hardening

Technical report Titelbild hp 1 13State-of-the-art induction technology for crankshaft hardening plants

 

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EVRAZ North America orders TemperLine heat treatment system

EVRAZ North America, based in Chicago, has placed an order for an Elotherm TemperLine heat treatment system for its tubular products plant in Calgary (Alberta/Canada). With this unit EVRAZ is increasing its capacity for heat-treated pipe by over 150 per cent.

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